Bridge Crane Installation Steps

Bridge Crane Installation Steps

Installation tools need prepare: Wrench box, chain hoist, tow rope, traction wire rope, wire rope sling, counterweight, forklift, truck crane, etc. Installation Steps:


1. Fill the gearbox oil

2. guard rail installation

3. bridge platform installation

4. crane Electric box installation

5. Signage installation

6. end carriage installation

7. crane buffer installation

8. end carriage door installation

9. Trolley electric box installation

10. maintenance cage installation

11. cabin installation

12. counterweight placement

13. Ladder installation

14. Beam hoisting&Installation

15. Trolley hoisting&Installation

16. chain hoist traction beams

17. end carriage connection

18. cable guard rail installation

19. remove the counterweight

20. drag chain installation

21. wire rope torsion release

22. wire rope sling pull the wire rope to crane drum

23. wind wire rope on crane drum

24. lower wire rope for hook installation

25. main hook installation

26. deputy hook installation

27. installation completed.









We also made a installation guide video for your reference.











Double Girder Bridge Crane at Weihua Workshop





Bridge Crane for a Green Building Material Company





Bridge Crane for a Nonferrous Metals Company

https://www.weihuabridgecrane.com/news/Bridge-Crane-Installation-Steps.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

Weihua Cranes for Water Conservancy Project

Weihua Cranes for Water Conservancy Project

The 9 cranes provided by Weihua for the construction of Nianpanshan Water Control Project were delivered successfully.



Nianpanshan Water Conservancy and Hydropower Project, located in Zhongxiang City, is one of 172 major water conservancy projects for water conservation and water supply determined by the State Council to be included in the 13th Five-Year Plan. The total planned investment of the project is 6.636 billion yuan. It is a Class II large (2) project, mainly for power generation and shipping, and also for irrigation and water supply. Its normal pool level is 50.72m, capacity is 180MW, annual average power generation is 616 million kW • h, channel standard is Class III, and ship lock design standard is 1000t.



In this project, the customer has purchased many cranes, such as Weihua one-way gantry crane, fixed winch hoist, two-way gantry crane, trolley hoist, etc., which work together to accelerate the construction of Nianpanshan Water Conservancy Project.



This project shows the high recognition of customers and the strong strength of Weihua. Weihua solution also fulfills customer expectations, combines actual needs, and returns customer trust with a number of technical highlights:




1. The one-way gantry crane at the upstream of the sluice gate and the two-way gantry crane at the intake of the powerhouse are provided with a slewing crane at the downstream side, which increases the operating range of the gantry crane and improves the operating efficiency;

2. The drum of the gantry crane is designed with double-layer folded rope groove, which effectively avoids the phenomenon of disordered rope and rope friction;

3. Torque synchronous control of double lifting motors, for balanced force and stable operation;

4. There are brake opening and closing detection, wear detection, motor temperature detection, all kinds of protection are complete and reliable;

5. It is equipped with motor life detection system to monitor motor performance at all times.

6. The hoist of this project has compact structure layout with stable operation, complete and reliable monitoring information, which effectively supports the timely power generation, flood control, navigation and other work of the Nianpanshan Water Conservancy and Hydropower Project in Hubei Province.

https://www.weihuacraneglobal.com/case/Weihua-Cranes-for-Water-Conservancy-Project.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

Single Girder Bridge Crane Installation Guide

Single Girder Bridge Crane Installation Guide

Equipments and tools needed before installation: Wrench tool box, gear oil, tow rope, forklift, mobile truck crane.

 

 

Single beam bridge crane installation steps:

1. Fill the gearbox oil

2. end carriage connection

3. buffer installation

4. C-rail installation

5. electric box installation

6. electric hoist installation

7. adjust the gap to 3~5mm

8. festoon installation 

9. crane hoisting 

10. conductor rail installation

11. installation finished.

 

There is an installation guide video for your reference.

 

https://www.weihuabridgecrane.com/news/Single-Girder-Bridge-Crane-Installation-Guide.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

Installation Guide of Bridge Crane with Double Rail Trolley Hoist

Installation Guide of Bridge Crane with Double Rail Trolley Hoist

Tools you need to prepare before installation: Wrench tool box, tow rope, gear oil, forklift, truck crane, etc.



The installation steps as below:

Fill the gearbox oil – electric cabinet installation – end carriage connection – buffer installation – festoon track installation – festoon installation – maintenance cage installation – Beam hoisting&Installation – Trolley hoisting&Installation – Crab Hoist Trolley installation – festoon cable connection – conductor rail installation – installation completed.

There is a installation guide video for your understand the installation more intuitively.

 

https://www.weihuabridgecrane.com/news/Installation-Guide-of-Bridge-Crane-with-Double-Rail-Trolley-Hoist.html

Email: weihua@craneweihua.com 

WhatsApp: +86 15093392066

500 Tons Ladle Crane Quality Assessment

On July 5, 2022, Weihua made a new metallurgical ladle crane with capacity 500t and the main structure was successfully finished. The quality assessment was held in the production workshop. It once again refreshed the manufacturing record of Weihua's metallurgical cranes.



The crane is designed for a metallurgical workshop of an Iron and Steel company, with a 4-girder 6-rails structure, lifting capacity: 500/90/15t, span: 20.7m, working duty: A8. It is the first capacity 500t metallurgy industry bridge crane independently developed by Weihua.



Weihua carried out the whole fabrication process control from pretreatment-unloading-welding-finishing-assembly to test. Using the overall boring and milling processing of large structural parts, overall annealing and assembly of the main trolley frame and the gearbox. It proved again Weihua has a mature and reliable production process and quality assurance system for large and super-large metallurgical cranes.



In the on-site quality assessment meeting, the crane appearance, camber, web verticality, waviness, wheel parity and other parameters were comprehensively tested, and all of them passed the review successfully:

1. Pass rate of non-destructive testing of all welds is 100%;

2. The camber, the height difference of the same section of the track, the wheel line, the track gauge of the trolley, and the straightness of the track are 100% qualified.


https://www.weihuabridgecrane.com/news/500-Tons-Ladle-Crane-Quality-Assessment.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

Intelligent Crane for Electrolytic Copper Industry Has Good Performance

The special electrolytic copper crane independently developed by Weihua was successfully delivered to a project in Guangdong. As the biggest highlight of this crane, the special lifting spreader for copper electrolysis is used for the automatic discharge and loading of cathode (starting plate) and anode plate. It has the advantages of multiple functions, high automation, reliable insulation, stable performance, etc.



The spreader is independently developed by Weihua. Its main structure is made of high-quality stainless steel, with high strength, acid corrosion resistance, excellent quality and greatly reduced cost. It is really the best choice for users to reduce costs and increase efficiency. In addition, the spreader also has the following features:




1. Specially designed plate arrangement function and discharging device ensure that the initial cathode plate can be smoothly put into the tank;

2. It can meet the requirements of separate lifting and overall joint lifting of cathode plate and anode plate, with high efficiency;

3. The method of combining pre positioning with precision positioning is adopted, and the positioning accuracy is ± 2mm;

4. The opening and closing of the flat push type liquid receiving tray are stable to ensure that the electrolyte does not splash out.





Weihua has strong processing equipment. Only with strong processing capacity can it meet the complex processing needs of special lifting appliances for copper electrolysis.

There are many highlights in the design of spreader, and the comprehensive design of the main crane is also a masterpiece. It is equipped with a fully automatic operation system, with high operation efficiency, convenient operation and advanced performance.





1. The crane has 3 operation modes: fully automatic, semi-automatic and manual;

2. The crane adopts frequency conversion and PLC precise control, with high-precision positioning;

3. The cab can synchronously monitor the insulation status of spreaders, motors, transformers and other devices, and give an alarm when leakage occurs;

4. The four motor structure of traveling crane meets the deviation correction function and greatly improves the stability and reliability.

https://www.weihuacraneglobal.com/news/Intelligent-Crane-for-Electrolytic-Copper-Industry-Has-Good-Performance.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

180t Ladle Crane Deliver to Kazakhstan

Recently, 7 large-capacity cranes were shipping to Kazakhstan serving for a steel group project. The cranes including a 180-ton ladle bridge crane, a 90+90-ton semi-gantry crane, and a 100-ton bridge crane.






These cranes for metallurgy industry are designed with the European FEM standard. With modular design and modern computer technology, these cranes are fully automated, intelligent, suitable for the production site with a large temperature difference.









180-ton Ladle Crane Technical Features:

1. This ladle crane adopts a new rigid bridge structure with four girders, four rails and double trolleys, and the working level reaches A8;

2. The crane-weight is reduced by 10%, the height is reduced by 25%, and the width is reduced by 25%; the crane can be applied to the ambient temperature of -40°C to +60°C;

3. The new type of festoon cable power supply device that is resistant to high temperature radiation can operate reliably under the condition of high temperature radiation.









Technical Features of 90+90 ton Semi-gantry Crane:

1. This semi-gantry crane is a dedicated material charging crane for steel plant. The lifting capacity of the crane is 90+90t, the lifting height is 24m, and the working level is A8;

2. The crane is a latest design for the problems of limited production space, high risk factor of tilt-pulling and hoisting during feeding, and excessive wire rope tilt-pulling angle;

3. It adopts the structure of 3 girders and 4 rails, and 2 independent lifting mechanisms are designed on each trolley, equipped with a special four-point gantry hook spreader, and the two lifting mechanisms can realize the function of hopper dumping and feeding through their independent actions;

4. Finite element optimization check calculation of the overall structure, simulate the actual operating conditions of the crane, and reduce the dead weight and the wheel pressure by 10%;

https://www.weihuabridgecrane.com/news/180t-Ladle-Crane-for-Kazakhstan.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066