Recently, with the excellent advantage of the new-type bridge crane solution, Weihua won a bid of shipyard project in Russia and signed the contract . 17 new-type double girder bridge cranes are in the drawing design stage. This shipyard is a well-know shipyard in Russia making ships and submarine.
Since weihua crane launch in the Russian market, it has won many favors with its high-quality and excellent performance. Weihua carried out many projects such as Bangladesh nuclear power project, Lupur Atomic Energy Group project, Mali Pulp and Paper Mill project, Russian Atomic Research Institute project, etc. All the projects got much approval and praise from customers.
Recently, Weihua released a Intelligent Manager System for Cranes, which will lead a new round of digitalization and safety upgrade hotspots in the lifting industry. Users can say goodbye to hidden risks and embrace high-efficiency value-added. Today, let us check WEIHUA Crane Intelligent Manager System together and feel the charm of this digital productivity.
This system is combination of software platforms and intelligent hardware, focusing on data analysis and application, digging data value, and providing value-added services for manufacturers, business developers, customers and regulators. The system is safe and reliable, powerful and convenient to expand. Its main functions include:
Overview of equipment status Remote real-time observation and equipment operation report Abnormal warning and failure prevention Alarm reminder and maintenance reminder Failure consultation and maintenance guidance Run parameter backup and optimization Data traceability and equipment file management Online crane spare parts and services
Weihua's many technical advantages will provide you with smarter solutions to help you establish a continuous competitive advantage.
1. Data Basis: Establish a comprehensive crane big data collection system based on various intelligent sensors and controllers.
2. Digitalization of Product Experience: Establish a big data analysis framework, fully tap data value, and conduct a comprehensive diagnosis of cranes, give users maintenance and use suggestions to fully protect the safety of the use of the crane.
3. Big Data Interface: Solve the problem of last step for enterprise-level materials and storage digital transformation data.
4. Self-developed Intelligent Software and Hardware: Self-developed sensors and comprehensive controllers, combined with professional core algorithms to ensure the safety of the use of cranes in all directions, and accurately predict the life of the components.
WEIHUA Crane Manager System has flexible software and hardware expansion functions, can be quickly configured according to on-site working conditions and customer needs, and can cover remote monitoring, equipment management, safety monitoring and other systems.
Weihua developed AI crane these years and released new version of intelligent crane - AIcrane1.0, which is with 5G + artificial intelligence + industrial Internet and make the crane a real crane robot!
Weihua AICrane adopt 5G communication, artificial intelligence, digital twin, big data, industrial Internet and other technologies, and adopt advanced software design concepts of modularity, openness, and generalization. They can be applied to rolls, square boxes, and bulk materials and other various heavy material handling works.
Weihua AICrane are not only equipped with high-precision anti-sway, positioning, laser scanning and other hardware systems, also with a powerful, information-rich, and smooth-running control system, which can easily respond to various needs of intelligent material handling.
Intelligent Scheduling and Deep Learning Combining artificial intelligence and deep learning technology, Weihua AICrane develop a variety of dynamic path planning strategies for typical application scenarios of unmanned cranes, and can be configured according to the actual needs of the site to achieve intelligent scheduling of various tasks to achieve maximum work efficiency.
Weihua AICrane combine AR/VR technology with artificial intelligence vision construction and 5G Internet and low-latency communication, and will give users an immersive experience in terms of intelligent crane information interaction, virtual training, and remote operation and maintenance.
Digital Twin Immersive Feeling Weihua AICrane can simulate factory scenes through sensor technology, data acquisition technology, 5G communication technology, and computer simulation technology, track equipment operating status in real time, and master order information. 1. Based on the integrated interface of digital twin technology, the scene situation and the screen are proportionally corresponding; 2. Information integration, one interface for basic daily use; 3. The status of equipment, storage locations, and goods are refreshed in real time, and detailed information can be viewed online, screening according to needs, and warehousing information at any time.
Video System is not Just Monitoring
Weihua AICrane video system is no longer just a monitoring of on-site equipment, but also an excellent display platform for system comprehensive information: 1. Realize multi-camera on-site monitoring, freely switch and combine the pictures of the cameras; 2. Based on 5G's high-speed, high-bandwidth, high-reliability, and low-latency characteristics, high-speed transmission of operating data, greater data throughput, and avoiding data packet loss; 3. Task management, report statistics, fault records, equipment information overview display, All information is visible easily; 4. Based on ultra-high-definition video capture technology, through AI analysis, it can realize character recognition, face recognition, visual positioning, behavior analysis, object recognition, object measurement, and object sorting.
Full System Development, Turnkey Project
Weihua AICrane have pioneered and successfully applied the world's leading front and rear separation technology to the field of heavy material handling, with more friendly interaction and richer matching elements: 1. It can adapt to more complex needs and achieve smarter scheduling; 2. It runs faster and process larger amount of data; 3. It is easier to interface with other systems, and the interface is simple to implement; 4. The programming framework has a rich class library to achieve more powerful functions; 5. Modular design, plug and unplug modules according to project requirements, efficient development and fast handover; 6. Full system development of front-end, back-end, and hardware can realize turnkey projects and have the ability to solve problems quickly; 7. It can be used across system platforms and device platforms.
On December 21, 2020, the opening ceremony of a 100,000-ton ultra-high-power graphite electrode handling line project was successfully held at an steel plant China. City leaders and Weihua Group President Yu Youfei attended the event. There are more than 300 people including city leaders, suppliers, people of design and construction company participated in the ceremony.
As all know, Graphite electrodes are consumables for smelting iron and steel. And the main characteristics of graphite electrode production are "dirty, tired, and dumb". As an important raw material for steel smelting, and manufacturers have different size requirements for the graphite electrode, and there is no standardized string and transfer equipment. Most of time, people use primitive manual methods. For example, small-diameter graphite electrodes of each furnace requires more than 20-time grouping and transfers, which is time-consuming and labor-intensive, and the efficiency is very low.
To this end, Weihua fabricated several sets of multi-functional intelligent bridge cranes for this project and provide reasonable solution for the successful operation of the project.
The bridge cranes for graphite electrode handling can realize all range handling of graphite electrodes such as storage, grouping, film winding, strings, automatic switching of single and double rows, loading and unloading of single or double rows of multi-specification graphite electrodes. And lifting the furnace cover. It turns the complexity into simplicity. Weihua smart bridge cranes improve the product quality of graphite electrodes and truly realizes the efficient production of graphite electrodes.
On May 18th, 2021, the blast furnace ignition ceremonery was held at an Iron and Steel Company for its capacity upgrade project. The project will be with a full-line production, opening a new chapter in the upgrading of the iron and steel industry in Henan Province.
Weihua made 3 sets capacity 300t bridge cranes for its steel foundry plant. These bridge cranes are with four-girder four-track structure, which is used for the task of foundry process transfer, converter charging, refining and molten steel receiving.
1. Overall processing The overall annealing and overall processing of the main hoisting frame ensure the installation accuracy of gears, bearings, motors, brakes, etc., with low noise, smoothness and no impact; the overall processing of the bridge frame ensures product wheel line accuracy and more stable operation.
2. Life service life The detachable plate hook lining makes longer service life of the spreader.
3. Dual transformer mode The transformer adopts the dual transformer mode of power transformer + auxiliary transformer.
4. Double Regulate The whole crane is equipped with a backup redundant system. When a certain mechanism fails, the backup system can be quickly switched to ensure that the equipment does not stop and operates safely for 24 hours.
5. Safety projection warning The system is equipped with a safety projection warning device, which can effectively remind ground personnel to perform safe operations when driving.
6. Safety management system Analyze the crane's operating status, working hours and usage times of wearing parts to facilitate equipment maintenance.
7. Multiple security protection The boarding gate is equipped with a permanent magnet door switch, and a deceleration stop alarm system is designed in the corresponding operating mechanism.
8. Compact structure layout The control system has a compact structure layout, which satisfies the application functions of short-span cranes.
Jiangsu Tongzhou Bay is located at the "T"-shaped joint between the golden waterway and the Gold Coast. It is at the intersection of national strategies such as the Belt and Road initiative, the Yangtze River Economic Belt, and the integrated development of the Yangtze River Delta.
As the starting port area of Tongzhou Bay, Lvsi Port is located in the core of the Yangtze River Delta, with outstanding functions of river-ocean combined transport.
Jiangsu Weihua high-end intelligent port equipment project (referred to as Jiangsu Weihua) is the best area for natural berthing of large ships in Lusigang, covering an area of about 1,000 mu , The total length of the terminal coastline is 809 meters, and it is planned to build three 50,000-ton general-purpose berths. The preliminary project investment of the project is 5 billion yuan, and it is expected to be put into operation in June 2023. It mainly designs and manufactures port machinery, large bridges, heavy steel structures and marine engineering equipment.
Jiangsu Weihua is less than 100 kilometers away from Shanghai, and it takes one hour to drive to Shanghai Pudong Airport and Nantong Xingdong Airport.
Recently, the first steel column of the first phase workshop of Jiangsu Weihua High-end Intelligent Port Equipment Project was successfully hoisted. At present, the machines on the project site are roaring, and the workers are intensively carrying out foundation work.
On February 5th, Zhengzhou Weihua High-end Automated Parking Project Groundbreaking Ceremony was grandly held. The start of construction is the first phase of Zhengzhou Weihua pilot base project, with a planned investment of 3 billion yuan. The main projects include the main buildings such as the R&D building, automated parking system production base, and brand exhibition hall.
The installation team members to Mexico have all been vaccinated to prevent COVID-19, and they will strictly comply with the local epidemic prevention and control requirements. Our installation team mission is to complete the delivery and installation job of our products.
Recently, Weihua made a batch of new-design reducers successfully packed and ready for delivery to customers.
This reducer is a European Standard reducer designed with the advance technology. It has a modular design with hard tooth surface. For connecting the motor, this reducer adopts a motor direct connection design and is with a brake shaft extension. This reducer is designed for the European-standard cranes. It has the features of small size and simple installation.
After signing the contract, Weihua has started intensive preparations. After 20 days production, the reducer has finally successfully finished production under the comprehensive cooperation of multiple departments including design, quality, and production.
All internal parts are made by Weihua with High standards, high quality, high requirements. The reducer box body is all made by well-known brand machining center. It is fully inspected by a German three-coordinate measuring instrument. The gears are processed by a German gear grinding machine with precision grade reaching level 5 of ISO1328. The precision quality of the product is guaranteed, while the cost is greatly reduced.
