With China Manufacturing 2025 plan developing, unmanned factory is growing in large numbers. Weihua intelligent material handling equipment are also increasing. Now Weihua takes you to have a look at an unmanned plant in Guangxi Province. The images show the real-time working of Weihua's multifunctional intelligent unmanned crane for handling steel bar.
The Guangxi Engineering Technology Research Center adopts big data management and integrated applications, making it the premier unmanned factory in the construction industry. Weihua intelligent unmanned magnet crane operation is an important part of the deep combination of Internet + smart manufacturing in the construction industry.
Features: 1. Automated systems developed by Weihua independently, with electric anti-sway system and automatic precise positioning functions; 2. Spreader replacement: Automatically replace the spreader according to the task; 3. Automatic lifting out and lifting in: (1) Into warehouse: Automatically identify the material unloading truck to the raw material storage area according to the list; (2) Out warehouse: According to the loading task, it can automatically feed to the corresponding feeding point; 4. Transshipment: Automatically transfer finished semi-finished materials to the transfer point or AGV according to the transfer task; 5. Laser scanning: After the truck is put into place, it will automatically scan to identify incoming materials, and send out positioning coordinates to realize automatic unloading.
The multifunctional intelligent unmanned magnet crane is just a microcosm of the intelligent and high-end industrial manufacturing. Weihua will continue to increase its innovation and R&D to provide more intelligent handling equipment and solutions for various industries to help more intelligent unmanned plants.
With the development of the warehousing industry and the rise of the online business, intelligent warehousing has become an important thing for many e-commerce businesses. For reducing labor intensity of allocation and saving warehouse space, intelligent warehouse stacking crane system came into being and became one of the core equipment of intelligent storage. Based on the market orientation, Weihua has successfully developed warehouse stacking crane system, which is efficient and safe to operators.
The stacker device has a capacity of 1.5t, and each plate can carry goods with a volume of 1.2m * 1.2m * 0.7m. And the shelf has 28 columns, 7 rows, 8 layers, a total of 1568 cargo spaces, and a total load of 2352t.
Warehouse stacker crane sytem has wide application: The warehouse crane stacker can be used in workshops, large retail beverage supermarkets, and warehouse storage of pharmaceutical companies. It suitable for many field such as chemical industry, textile, auto parts, electronic products, supermarket warehouse, etc.
Systems: 1. Bridge Crane system: positioning system, anti-sway system, human-computer interaction HMI, crane remote control, wireless network settings, background server and crane control, etc.
2. Warehouse management system: WCS management and WMS management, code scanning device, warehouse management system software, video monitoring system, wireless and wired network system, production docking MES interface.
3. The safety and warning system of the storage area: safety management of the working area of the crane, safety management of the ground sidewalk, safety management of the vehicle passage, various safety management indicators, alarms and safety barriers, etc.
Less consumption and high efficiency:
1. The stacker is mainly used together with the goods shelf, and is convenient to move during use, which can save power, and save the occupied area of the stacker at the same time.
2. The automated 3D warehouse stacker brings great convenience to the logistics transportation industry and the large-scale warehousing industry. The crane stacker can not only improve the efficiency, but also reduce the damage of the goods. This system can protect the surface of the goods from damage to the greatest extent in the process of working.
1. This bridge crane is designed with the world leading anti-sway automatic positioning technology with smooth running, accurate position and reliable performance; 2. It has 360-degree real-time monitoring, intelligent anti-collision, to ensure On-site safety of personnel and equipment; 3. The software adopts the AICraneWMSv3.0 warehouse management system, and is matched with the original digital twin 3D screen of the lifting industry to realize all-round data management and intelligent scheduling; 4. The intelligent 3D scanning system updates the on-site material data in real time, to ensure accurate and efficient lifting operations.
5. The bridge crane adopts double hoisting mechanism. The main hoist is used for lifting ladle, and the deputy hoist is used to feed the scrap steel preheating production line. The main and deputy hoist is controlled by the AICrane intelligent system to achieve safety interlocking, independent control, and non-interference.
6. This crane system is used in metallurgical workshops to realize multiple cranes work together at high and low levels. The system ensures the safe and efficient operation of cranes through the original multi-level security protection system.
7. Through the effective electromagnet control strategy, the system can prevent accidental material leakage and magnetic discharge during the operation of the crane, and ensure the safety of field equipment and personnel.
8. The AICrane system arranges multiple cameras in the crane and important working positions of the workshop, 360 degrees without dead angle to view the scene, and the video delay is less than 200ms, which effectively supports the customer's remote manual operation.
9. The AICrane Digital Twins visualization platform independently developed by Weihua realizes the two-dimensional and three-dimensional display of on-site data and can be switched freely. The workshop area is drawn in equal scale, and it acts synchronously with the on-site equipment to truly restore the on-site operation situation. The system can be perfectly integrated with the AICrane unmanned crane system, sharing workshop and equipment data, and displaying process information such as logistics, warehousing, and tasks through flexible configuration. It can be widely used in process optimization, digital large screen, equipment monitoring, Workshop management and other application scenarios can fully meet the all-round needs of customers.
10. The system has on-site remote control, remote manual, semi-automatic, and fully automatic operation modes, which can complete normal automatic operation and handle various needs such as special operations.
At present, the AICrane system has been applied and implemented in many large steel mills such as cold-rolled coils, bar storage, blast furnace slag grabbing, scrap loading, ladle transfer and other scenarios. The system is deeply integrated with production scenarios, and runs smoothly and reliably. It is a good help for heavy-duty logistics, assisting the transformation and upgrading of smart steel in traditional steel plants, meeting customers' needs for digitalization, networking, and intelligence, and winning much praise from customers.
Recently, 2 capacity 130tbridge cranesproduced by Weihua were used to hoist the stator of the generator set of Shanghaimiao power plant project in Inner Mongolia, which marked the completion of another important step of this project.
The two power plant bridge cranes adopt an excellent electrical control to ensure good performance of the crane, with parameter optimization, rapid matching, safety and reliability, fully control the size and weight of the trolley, reduce the height and structure, and improve the utilization rate of the workshop. It is especially suitable for the power plant with the conditions of limited size, high precision and high safety requirements.
The generator stator of the Shanghaimiao project was successfully lifted into place, laying a solid foundation for the processing of the Ordos Power Transmission Shandong Project, and once again shows Weihua excellent products and execution ability.
Weihua supplied 26 grab buckets for a winery factory project. These grab buckets are specially designed for brewing industry which is used to grab brewing koji materials, sauces, and sauce-making bulk materials. Now a total of 26 units grab buckets have been completed and ready for customers.
This grab bucket can be also used for the grabbing that require a clean environment to grab bulk materials, such as grain and oil products, fruit and vegetable deep processing, etc.
Features:
1. The opening and closing part is placed inside the grab bucket, and no hoisting rope tension is required.
2. The self-weight of the grab bucket also helps for digging with a stronger grabbing ability.
3. The opening and closing mechanism is driven by SEW motor, which is placed inside the grab bucket to avoid damage, which is safer and more reliable and has superior performance.
4. The open and close limit switches are used to avoid problems such as rope disorder, wire rope breakage and motor overload.
5. The grabs are designed with food grade 304 stainless steel, which is healthy and environmental protection, corrosion resistance, long service life.
