This safety monitor consists of 3 parts: vibration sensor, edge controller, and cloud computing platform. The sensor is installed in the position of high-speed rotation machinery (such as reducer, motor) of the crane, with advanced signal analysis and AI expert intelligent diagnosis technology to achieve predictive monitoring and diagnosis of motor and reducer failure, equipment health assessment, equipment life forecast, etc. It provides solid guarantees for efficient and safe running of equipment.
Core Technology: 1. Redundant data reduction and dimension compression technology: Effective data is extracted for massive data, eliminating low-value data, and ensuring high-quality data storage, which is more conducive to model establishment and software development. 2. CNN Lack Data Reconstruction Technology: Recover the data deletions caused by faults such as sensor failure, which has less errors and close to the real level. 3. Data fusion, time-frequency feature extraction technology: Data features are extracted in 2 aspects: time domain and frequency domain, and different feature information is extracted for construction model. 4. Advantage upgrades: Weihua has aware of the needs of customers, and has made targeted research and development and technological innovation. This safety monitor device has significant technical advantages such as magnetic installation, high-speed collection, strong anti-interference, and large operating storage space.
Recently, a double girder bridge crane(Model: QD160/32-18m) exported to Ukraine is being tested in Weihua factory. The Ukrainian side sent a supervision team to work in coordination with Weihua project team. Our engineers and sales staff actively communicated with the Ukrainian supervisors and conducted in-depth discussions on various details.
This 160t bridge crane is used outdoor for crusher maintenance and other equipment handling for a mining and metals company in Ukraine.
Founded in 1988, Weihua Group is a leading crane manufacturer in China. Weihua has been committed to heavy machinery researching and marketing. The crane product includes bridge crane, gantry crane, electric hoist, project crane, container crane, etc. Weihua products have been exported to Britain, France, Australia, Russia and other 129 countries and regions.
These cranes has large span and heavy self-weight. So there are 7 trucks were used for this inland transport to Tianjin Port from Changyuan City. After 650km transport in 8 hours, the cranes were successfully reached Tianjin Port.
The delivery of the bridge cranes to Mexico once again got the recognition and trust from clients in the North American market.
Weihua produced several bridge cranes for CSSC. The images show the delivery of No.2 and No.4 bridge crane. The No.2 bridge crane is a 200t/32t lift capacity bridge crane with span 41.3m and double trolleys. And No. 1 bridge crane was complete the installation and commissioning.
Founded in 1988, Weihua is a leading crane manufacturer making overhead crane, gantry crane, project crane, jib crane, container crane, metallurgy crane, RMG, RTG, etc. Weihua products also find its places in the global markets and won much praise from 128 countries like Thailand, Malaysia, Philippines, Pakistan, Saudi Arabia, UAE, Russia, Mexico, Egypt, etc.
Weihua provided bulk material handling solutions for Huanghua Port, which include tube belt conveyor and portal crane. They are working together and serving the China's largest coal transportation port.
Tube Belt Conveyor: The length of Weihua DG550X627m tube belt conveyor used in this project is 627m; Conveying capacity: 2500t/h; Belt speed: 4.8m/s; The pipe diameter is 550mm, which is a large specification in the industry.
1. The equipment adopts large-span trusses in many places, including 36m, 69m and 77m trusses. The truss design has reached the advanced level. 2. Arc adjustable baffles, adjustable angle chutes and self-dust chute are used to effectively reduce dust. 3. Intelligent detection safety baffle is adopted at the tube forming part of the round tube conveyor belt to prevent tube expansion and effectively ensure the safe and balanced operation of the equipment.
The person in charge of the tube belt machine at the project site praised Weihua's products. He said that during the years, they have learned a lot about Henan Weihua and found it has an excellent reputation. From design, processing, on-site installation to commissioning, it shows a strong professionalism. All problems can be solved at the first time after communication. They have a very good impression on Weihua!
Four-link Portal Crane: The 2 MQ4045 portal cranes included in this project are the multi-purpose four-link portal cranes, marking a new level of the delivery capacity of Weihua port machinery and making new contributions to the development of the company in the port machinery industry.
1. The boom structure design with the best stability and the minimum horizontal height difference of the weight during luffing is adopted. 2. Multi-purpose portal crane integrating electric rotary hook, grab and container sling, with high loading and unloading efficiency. 3. It has four mechanisms of lifting, luffing, rotating and traveling, and can perform lifting, rotating and luffing actions individually or jointly within the working range. 4. It can complete emergency control, pedestrian anti-collision, collision prevention on the same track, grab anti-collision, overrun detection and other safety protection, and the crane operation is safe and reliable.
Weihua products are designed for complex working conditions and environment of the port, with a wide range of handling operation, so as to win the reputation of customers with stable quality and efficient performance.
Recently, with the excellent advantage of the new-type bridge crane solution, Weihua won a bid of shipyard project in Russia and signed the contract . 17 new-type double girder bridge cranes are in the drawing design stage. This shipyard is a well-know shipyard in Russia making ships and submarine.
Since weihua crane launch in the Russian market, it has won many favors with its high-quality and excellent performance. Weihua carried out many projects such as Bangladesh nuclear power project, Lupur Atomic Energy Group project, Mali Pulp and Paper Mill project, Russian Atomic Research Institute project, etc. All the projects got much approval and praise from customers.
Recently, Weihua released a Intelligent Manager System for Cranes, which will lead a new round of digitalization and safety upgrade hotspots in the lifting industry. Users can say goodbye to hidden risks and embrace high-efficiency value-added. Today, let us check WEIHUA Crane Intelligent Manager System together and feel the charm of this digital productivity.
This system is combination of software platforms and intelligent hardware, focusing on data analysis and application, digging data value, and providing value-added services for manufacturers, business developers, customers and regulators. The system is safe and reliable, powerful and convenient to expand. Its main functions include:
Overview of equipment status Remote real-time observation and equipment operation report Abnormal warning and failure prevention Alarm reminder and maintenance reminder Failure consultation and maintenance guidance Run parameter backup and optimization Data traceability and equipment file management Online crane spare parts and services
Weihua's many technical advantages will provide you with smarter solutions to help you establish a continuous competitive advantage.
1. Data Basis: Establish a comprehensive crane big data collection system based on various intelligent sensors and controllers.
2. Digitalization of Product Experience: Establish a big data analysis framework, fully tap data value, and conduct a comprehensive diagnosis of cranes, give users maintenance and use suggestions to fully protect the safety of the use of the crane.
3. Big Data Interface: Solve the problem of last step for enterprise-level materials and storage digital transformation data.
4. Self-developed Intelligent Software and Hardware: Self-developed sensors and comprehensive controllers, combined with professional core algorithms to ensure the safety of the use of cranes in all directions, and accurately predict the life of the components.
WEIHUA Crane Manager System has flexible software and hardware expansion functions, can be quickly configured according to on-site working conditions and customer needs, and can cover remote monitoring, equipment management, safety monitoring and other systems.
