Warehouse Storage Crane System

With the development of the warehousing industry and the rise of the online business, intelligent warehousing has become an important thing for many e-commerce businesses. For reducing labor intensity of allocation and saving warehouse space, intelligent warehouse stacking crane system came into being and became one of the core equipment of intelligent storage. Based on the market orientation, Weihua has successfully developed warehouse stacking crane system, which is efficient and safe to operators.





The stacker device has a capacity of 1.5t, and each plate can carry goods with a volume of 1.2m * 1.2m * 0.7m. And the shelf has 28 columns, 7 rows, 8 layers, a total of 1568 cargo spaces, and a total load of 2352t.


Warehouse stacker crane sytem has wide application:
The warehouse crane stacker can be used in workshops, large retail beverage supermarkets, and warehouse storage of pharmaceutical companies. It suitable for many field such as chemical industry, textile, auto parts, electronic products, supermarket warehouse, etc.


Systems:
1. Bridge Crane system: positioning system, anti-sway system, human-computer interaction HMI, crane remote control, wireless network settings, background server and crane control, etc.

2. Warehouse management system: WCS management and WMS management, code scanning device, warehouse management system software, video monitoring system, wireless and wired network system, production docking MES interface.

3. The safety and warning system of the storage area: safety management of the working area of the crane, safety management of the ground sidewalk, safety management of the vehicle passage, various safety management indicators, alarms and safety barriers, etc.

 

Less consumption and high efficiency:

1. The stacker is mainly used together with the goods shelf, and is convenient to move during use, which can save power, and save the occupied area of the stacker at the same time. 　　

2. The automated 3D warehouse stacker brings great convenience to the logistics transportation industry and the large-scale warehousing industry. The crane stacker can not only improve the efficiency, but also reduce the damage of the goods. This system can protect the surface of the goods from damage to the greatest extent in the process of working.

 

	Hoisting Mechanism
Capacity	t	3
Hoist Speed	m/min	1.5~15
Working Duty		M5
Max. Lift Height	m	18
Stacker Forklift Speed	No Load m/min	60
	Full Load m/min	30
Power	Kw	22+3
Power Supply	AC 3P 380V 50HZ

 

	Traveling Mechanism
	Trolley	Crane
Gauge	m	2.5	20.2
Travel Speed	m/min	3.8~38	5~50
Work Duty		M5	M5
Stroke	mm	35	60
Max. Wheel Load	KN		135
Rail Track Specification		60*40	P43
		2*1.1	4*2.2
Power	Kw	36

 

https://weihuabridgecrane.com/case/Warehouse-Storage-Crane-System.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

 

Bridge Crane with Magnet Lifter for Scrap Steel Handling

Weihua fabricated a capacity 80/32T metallurgy industry bridge crane for an unmanned steel plant. This bridge crane span is 24.6m and lift height is 29.26m. The lifting spreader is with a round electromagnetic lifter.





Features:

1. This bridge crane is designed with the world leading anti-sway automatic positioning technology with smooth running, accurate position and reliable performance;
2. It has 360-degree real-time monitoring, intelligent anti-collision, to ensure On-site safety of personnel and equipment;
3. The software adopts the AICraneWMSv3.0 warehouse management system, and is matched with the original digital twin 3D screen of the lifting industry to realize all-round data management and intelligent scheduling;
4. The intelligent 3D scanning system updates the on-site material data in real time, to ensure accurate and efficient lifting operations.






5. The bridge crane adopts double hoisting mechanism. The main hoist is used for lifting ladle, and the deputy hoist is used to feed the scrap steel preheating production line. The main and deputy hoist is controlled by the AICrane intelligent system to achieve safety interlocking, independent control, and non-interference.

6. This crane system is used in metallurgical workshops to realize multiple cranes work together at high and low levels. The system ensures the safe and efficient operation of cranes through the original multi-level security protection system.

7. Through the effective electromagnet control strategy, the system can prevent accidental material leakage and magnetic discharge during the operation of the crane, and ensure the safety of field equipment and personnel.

8. The AICrane system arranges multiple cameras in the crane and important working positions of the workshop, 360 degrees without dead angle to view the scene, and the video delay is less than 200ms, which effectively supports the customer's remote manual operation.





9. The AICrane Digital Twins visualization platform independently developed by Weihua realizes the two-dimensional and three-dimensional display of on-site data and can be switched freely. The workshop area is drawn in equal scale, and it acts synchronously with the on-site equipment to truly restore the on-site operation situation. The system can be perfectly integrated with the AICrane unmanned crane system, sharing workshop and equipment data, and displaying process information such as logistics, warehousing, and tasks through flexible configuration. It can be widely used in process optimization, digital large screen, equipment monitoring, Workshop management and other application scenarios can fully meet the all-round needs of customers.

10. The system has on-site remote control, remote manual, semi-automatic, and fully automatic operation modes, which can complete normal automatic operation and handle various needs such as special operations.





At present, the AICrane system has been applied and implemented in many large steel mills such as cold-rolled coils, bar storage, blast furnace slag grabbing, scrap loading, ladle transfer and other scenarios. The system is deeply integrated with production scenarios, and runs smoothly and reliably. It is a good help for heavy-duty logistics, assisting the transformation and upgrading of smart steel in traditional steel plants, meeting customers' needs for digitalization, networking, and intelligence, and winning much praise from customers.

 

 

https://weihuabridgecrane.com/case/Bridge-Crane-with-Magnet-Lifter-for-Scrap-Steel-Handling.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

130T Power Plant Bridge Crane Project

 Recently, 2 capacity 130t bridge cranes produced by Weihua were used to hoist the stator of the generator set of Shanghaimiao power plant project in Inner Mongolia, which marked the completion of another important step of this project.

 

130t bridge cranes

 

 

The two power plant bridge cranes adopt an excellent electrical control to ensure good performance of the crane, with parameter optimization, rapid matching, safety and reliability, fully control the size and weight of the trolley, reduce the height and structure, and improve the utilization rate of the workshop. It is especially suitable for the power plant with the conditions of limited size, high precision and high safety requirements.

 

 

 

The generator stator of the Shanghaimiao project was successfully lifted into place, laying a solid foundation for the processing of the Ordos Power Transmission Shandong Project, and once again shows Weihua excellent products and execution ability.

https://weihuabridgecrane.com/case/130T-Power-Plant-Bridge-Crane-Project.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

Grab Buckets for Winery Factory

 Weihua supplied 26 grab buckets for a winery factory project. These grab buckets are specially designed for brewing industry which is used to grab brewing koji materials, sauces, and sauce-making bulk materials. Now a total of 26 units grab buckets have been completed and ready for customers.

 

26 grab buckets for a winery factory

 

This grab bucket can be also used for the grabbing that require a clean environment to grab bulk materials, such as grain and oil products, fruit and vegetable deep processing, etc.

 

 

Features:

1. The opening and closing part is placed inside the grab bucket, and no hoisting rope tension is required.

2. The self-weight of the grab bucket also helps for digging with a stronger grabbing ability.

3. The opening and closing mechanism is driven by SEW motor, which is placed inside the grab bucket to avoid damage, which is safer and more reliable and has superior performance.

4. The open and close limit switches are used to avoid problems such as rope disorder, wire rope breakage and motor overload.

5. The grabs are designed with food grade 304 stainless steel, which is healthy and environmental protection, corrosion resistance, long service life.

 

https://weihuabridgecrane.com/case/Grab-Buckets-for-Winery-Factory.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

320t Bridge Crane for Ladle Handling

 320t Bridge Crane for Ladle Handling

Weihua provides 5 sets 320t ladle bridge cranes for a project in Hebei Province, China. The cranes help to improve the efficiency of the customer's casting workshop operation, which is another metallurgy solutions of large tonnage crane projects.

 

 

The project includes 3 sets 320/80/15t-25m ladle cranes and 2 sets 320/80/15t-31m ladle cranes, which have been successfully put into metallurgical production in the customer's workshop.

 

 

The 5 ladle cranes all adopt a 4-girder and 4-rail layout, and the main reducer has a stable structure. The crane wheels and the trolley wheels are interchanged, and the trolley is four-wheel drive, which is safe and stable, ensuring full load and safe operation for a long time. In addition, the electrical design has the following characteristics:

 

1. The system has redundant control function, which enables fast switching of single mechanism failure and ensures safe operation in 365 days;

2. The system has a variety of safety warning functions, such as smoke detection warning, safe area operation warning, remote wireless intercom, etc;

3. The system is equipped with a life detection system, which can monitor the reducer vibration, motor temperature, various electrical equipment and other life and analyze the fault records.

https://weihuabridgecrane.com/case/320t-Bridge-Crane-for-Ladle-Handling.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066

80 Overhead Cranes for Car Factory

Weihua provided more than 80 overhead cranes for a car factory in China and the cranes were shipped to the clean and bright modern factory buildings recently. 

 

 

Several series of Weihua new-design cranes are fitted on the workshop to assist in the efficient production of new energy cars, empowering the green development and low-carbon transformation of China's automotive industry.

 

80 overhead cranes for a car factory

 

Product Features:

1. Easy Installation and Wiring Free:

These cranes for this project typical representatives of Weihua's new style products. They not only adhere to Weihua's consistent lightweight design concept, but also are customer-oriented, taking into account customer experience in all aspects of electrical technology.

 

One of the most prominent features is easy installation and wiring free.

 

In order to save customers time installing electronic control systems and enable equipment to be put into production faster and earlier. The product is pre made with cables before leaving the factory, eliminating the need for on-site wiring procedures.

 

The two ends of the external cable are connected through heavy-duty connectors, and customers only need to simply plug them in on site for easy operation.

 

2. Diversified and Extended Personalized Services:

The low power consumption, strong performance, and simple operation of the cranes have become its unique genes that distinguish it from other cranes.

 

 

① Convenient

It designed with standard bracket base, adopting a modular and standardized installation method, bolted connection, without welding work on-site;

 

② Safe

It automatically trigger safety protection when the steel wire rope is out of groove, and the lifting mechanism stops running to prevent accidents;

It adopts a redundant design of absolute value encoder and mechanical limit for area protection to increase operational safety;

The redundant design of the boarding gate ensures that the safety circuit remains effective in the event of a door switch failure, ensuring the safety level of the lifting equipment;

 

 

③ Beautiful

The electrical control room adopts an integrated cabinet body, saving the connection cables between cabinets, with a compact structure and beautiful appearance;

The cabinet is installed as a whole board, and each live component is protected by an organic glass board, with a reasonable and beautiful layout;

The application of fully enclosed trunking effectively reduces cable exposure, improves cable protection, and has strong protection and high aesthetics.

 

 

 

https://weihuacraneglobal.com/news/80-Overhead-Cranes-for-Car-Factory.html

Email: weihua@craneweihua.com

WhatsApp: +86 15093392066